DEVELOPED FOR OPTIMIZED PRODUCTION

UTILITY ENGINEERING

DEVELOPED FOR OPTIMIZED PRODUCTION

piping_cabeling

cm.project.ing provides all utility systems required for glass plant operation, from the single component to the entire piping network, from the first idea to realization.

The utility systems represent a significant factor of a glass plant production stability, Capex and operational costs.

An entire and holistic utility engineering is essential to reach the target of a competitive, efficient and economic glass plant.

A specialized and experienced utility engineering team assures customized technical solutions, and concepts fitting perfectly to customer as well as project requirements. The detailed analysis of process technology utility consumptions results in optimal system sizing and capacity.

The usage of latest 3D software is the basis for a precise engineering and routing of the entire plant piping network.

Fluid Utility Engineering

The glass related utility equipment represents a significant factor of a glass plant production stability, capital and operational expenditures. An entire and holistic utility engineering is essential to reach the target of a competitive, efficient and economic glass plant.

cm.project.ing provides all utility systems required for glass plant operation, from the single component to the entire piping network, from the first idea to realization. A specialized and experienced utility engineering team assures customized technical solutions and concepts fitting perfectly to customer and project requirements.

The detailed analysis of the utility consumptions of the process technology results in optimal system sizing and capacity.

The concept starts with a basic evaluation. In this stage, an initial outline solution is developed for the respective requirements. The aim is to filter out which approach is reasonable from both commercial and technological standpoints, in relation to the later plant operating costs. The outcome is a process flow chart of the favoured solution variant. Based on the process flow chart, technical parameters are defined, at all times against the background, even at this early stage, of minimising unnecessary reserve capacities. The outcome is a precise and optimized technical specification. On the basis of the released technical specification a draft is prepared for realisation of the project. During this process, all components necessary for realisation of the plant are defined and main routes of cable runs and pipework runs are determined. By this pipe works are designed to optimum effect.

The outcome of implementing this procedure of planning in the detail engineering is a set of piping and instrumentation diagrams (PID) of all utility systems and a detailed specification of the designed equipment for purchasing.

cm.project.ing supports the glass industry in every step from the first concept to commissioning of all utility systems.  

  • P&IDs (piping and instrumentation diagrams)
  • Fluid consumption estimation
  • Specifications
  • RFQs (requests for quotation) preparation
  • Tendering procedure
  • Homogenization of sub supplier's quotations
  • Negotiation
  • Controlling and follow-up

Isometrics and Pipe Routing

cm.project.ing works with the latest technology and software for 3D pipe routing and collision detection.

The piping and cabling concept is based on a 2D layout of the entire plant including the position of all buildings, steel structure, utility and process equipment, roads and walkways.

In a first step, the main routing of the cable trays and the piping connections to the consumers will be implemented under consideration of collisions, short ways, accessibility, and safety aspects. In the next step, the routing of each system is implemented in the 3D software to create a precise model of the entire plant piping network.

From this 3D model, further documents, essential for purchasing and for construction of utility systems, are extracted. These are the isometric drawings and detailed bill of materials for all components as well as valves and all instrumentation, control and automation devices.

  • Bill of material for all mechanical equipment
  • Bill of material for instrumentation, control and automation devices
  • Specifications
  • RFQs (requests for quotation) preparation
  • Tendering procedure
  • Homogenization of sub supplier's quotations
  • Negotiation
  • Controlling and follow-up

Electrical Engineering

cm.project.ing supports you with a plant wide all electrical engineering.

Based on our experience we could give you in a very early stage a detailed prediction of your future power consumption. Starting with the medium voltage power supply, following the transformer station, main distribution, power network with cabling and ducting, sub distribution for local power supply and the final power connection to all local consumers.

The engineering includes the process flow diagram with all predicted consumers and results in the calculated and detail engineered cabling, ducting and power supply cabinets for medium and low voltage. Finally you get a plant wide single line diagram with all consumers in it.

With our detailed engineering you are able to purchase the necessary cables, ducts and cabinets from any supplier in the world. We also take care of the covering of your important equipment with a very special and safe emergency power supply concept. cm.project.ing supports you also with a deep analysed plant wide automation concept. This automation concept is your basis for an exact analysis of your energy consumption in the complete plant, corresponding to the current job.

It gives you the benefit to observe the complete plant from several operator stations.

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